Industrial Cleaning Systems

As the German sales partner of the ISO 9001-2015 certified manufacturer EVEREST Elektromekanik, we offer industrial cleaning solutions for all areas of industry and craft.

EVEREST Elektromekanik produces ultrasonic cleaning machines, multi-chamber ultrasonic cleaning systems, spray and rotary spray cleaning systems, tunnel cleaning systems and a combination of high pressure and ultrasonic cleaning machines. Production at the highest quality level with maximum vertical integration enables EVEREST Elektromekanik to guarantee the highest product quality according to CE guidelines, UL and CSA standards.

From the cleaning process, be it by ultrasound or high pressure to the rinsing, passivation and drying process, nothing is left to be desired.

The cleaning systems designed by EVEREST Elektromekanik can be individually adapted to customer needs with the pre-cleaning, pressure cleaning, rinsing and drying stations. The parts are transported by a conveyor belt system, a roller conveyor or a lifting device. Depending on customer requirements, functions and options such as filter unit, automatic refilling and emptying, oil separators, dosing pumps, PLC control and much more can be integrated into the system.

The EVEREST showroom is located in Germany Bingen-Sponsheim, where you have the opportunity to experience the machines up close.

We are happy to support you and our experts will find the right solution for you.

info@widoberg.com

+49 (0)6074 / 40 79 1-0

Spray Cabin Systems
Spray Conveyor Systems
Ultrasonic Tanks

Spray Cabin Systems

Manuelle Hand-Drucksprüh-Reinigungssysteme der MSP-Serie

MSP

MSP – Manual Hand Spray Systems

The MSP range of manual hand operated washing systems are made entirely from high quality stainless steel 304 and can be supplied high-pressure ump option achieving pressures of up to 60 bar. Thanks to a specially designed heavy-duty washing chamber the MSP range washes parts within a closed sealed envireonment ensuring the surrounding workplaces is kept clean, tidy and dry from pressurised water.

Technical Data

Model	Processes	Cabin Dimensions Width \| Length \| Height mm			Loading Weight kg	External Size (lwh) mm	Total Power kW
MSP 860	Washing Brushing	800	600	500	75	13007001570	3.0
MSP 1280	Washing Brushing	1200	800	500	75	17209001570	3.3

**Dimensions and other specifications change when options are selected

ESP-125R

ESP-125

ESP-105R

ESP-105

ESP-82R

ESP-82

ESP-60

ESP

ESP – Top Loading Spray System

ESP series are designed for efficient cleaning of industrial parts with pressurized hot water plus a biodegradable detergent. The ESP range has very low operating cost and consumption, the body and structure is made entirely of corrosion free stainless steel material and heavy duty components. This type of machine is correct choice for cleaning oil, grease, production residues off the surface of parts and anticorrosive protection applications. The ESP range of spray washers are supplied with a stainless steel pump, nozzles, heaters and motorised basket as standard features.

Technical Details

Top opening gas spring assisted machine lid.
Motorised stainless steel component basket.
Stainless steel spray bar assemblies above, below and at the side.
Integral fluid filtration system.
Basket jog feature.
Chemical & corrosion resistant stainless steel pump.
Electrical powered fluid heating.

Technical Data

Model	Proses	Basket Diameter mm	Loading Weight kg	Loading Height mm	External Dimensions (lwh) mm	Total Power kW
ESP 60	Washing	600	80	300	75510001150	5
ESP 82	Washing	820	150	400	95012501250	6
ESP 82 R	Washing	820	150	360	95012501250	6
ESP 105	Washing	1050	200	500	125015001350	10
ESP 105-R	Washing	1050	200	460	125015001350	10
ESP 125	Washing	1250	300	640	150018001600	19
ESP 125-R	Washing	1250	300	600	150018001600	19

**Dimensions and other specifications change when options are selected

SprayClean-180

SprayClean-150

SprayClean-120

SprayClean-90

SprayClean

SprayClean – Front Loading Spray System

SprayClean systems are designed to clean parts automatically with pressurized hot water plus a biodegradable detergent. SprayClean machines are front loading systems and have tank heating insulation, vapour extraction and pneumatic control door as standard features. Rinsing and drying processes can also be added to this model meaning the whole process of washing, rinsing and drying can be completed in the same location. Multiple systems are controlled via PLC control in the main control panel. The SprayClean also comes with a large range of optional accessories from oil skimmers, oil separators, filtration units, tank discharge pumps, loading/unloading carts, cabin insulation and many more.

Technical Details

Pneumatically powered vertical opening front access door.
Heavy duty stainless steel mesh motor driven component basket.
Integral fluid filtration system.
Corrosion resistant spray jets.
Chemical & corrosion resistant stainless steel pump.
Microprocessor or PLC controlled.
Electrical powered fluid heating.
Optional double skinned fluid tanks with 20mm thick insulation.

Technical Data

Model	Process	Basket Diameter mm	Loading Weight kg	Loading Height mm	External Dimensions (lwh) mm	Total Power kW
SprayClean 90 W	Washing	900	300	500	155014002050	10
SprayClean 120 W		1200	450	650	195017502150	18
SprayClean 150 W		1500	600	750	240021002400	26
SprayClean 180 W		1800	800	900	270024002600	27.5


SprayClean 90 WR	Washing Rinsing	900	300	500	155019002050	19
SprayClean 120 WR		1200	450	650	195022502150	28
SprayClean 150 WR		1500	600	750	300021002400	44
SprayClean 180 WR		1800	800	900	330024002600	47


SprayClean 90 WRD	Washing Rinsing Drying	900	300	500	155019002200	31
SprayClean 120 WRD		1200	450	650	195022502300	47
SprayClean 150 WRD		1500	600	750	300021002600	68
SprayClean 180 WRD		1800	800	900	330024002800	84

Spray Conveyor Systems

TunClean

TunClean – Tunnel Conveyor Spray Washers

TunClean washing systems are best suited for cleaning parts with a simple basic shape (flat surfaces, without blind holes) where accurate positioning in the active areas is not so necessary. TunClean machines can include pre-washing with spraying water plus a chemical detergent, washing with spraying water plus a chemical detergent, rinsing with spraying water and drying with hot air. The design, configuration and number of washing stages in the tunnel can be customized to suit to customer’s exact specifications and requirements. In the case of a tunnel with a conveyor belt, the components are loaded on to a conveyor (mesh or bars type) which conveys the pieces through the different steps of the cleaning process. The pieces are generally conveyed on a line conveyor system and the speed of conveyor can be adjusted by the machine operator.

Operating Details

In TunClean systems the pieces are automatically transferred from stages to stage by a conveyor which passes through a tunnel until the cleaning process is completed. Generally pieces are first transferred to the washing section, once washing is completed the pieces are transferred to the rinsing section to remove the remaining chemical detergent residues that was used in the washing section. Transfer to the drying unit will usually follow to dry the remaining water from the pieces with hot air. Any combination of processes can be included to suit your needs. A number of optional accessories can also be included which include filtration and oil separators and many more.

Technical Data

Model	Process	Loading Width mm	Loading Height mm	External Dimensions (lwh) mm	Total Power kW
TunClean 320 W	Washing	300	200	230012502050	17
TunClean 425 W		400	250	255014002100	25
TunClean 530 W		500	300	280015002200	33
TunClean 640 W		600	400	305016002350	41
TunClean 850 W		800	500	330018502600	50


TunClean 320 WR	Washing Rinsing	300	200	380012502050	26
TunClean 425 WR		400	250	430014002100	42
TunClean 530 WR		500	300	465015002200	58
TunClean 640 WR		600	400	510016002350	75
TunClean 850 WR		800	500	560018502600	92


TunClean 320 WRD	Washing Rinsing Drying	300	200	550012502050	38
TunClean 425 WRD		400	250	610014002100	56
TunClean 530 WRD		500	300	655015002200	81
TunClean 640 WRD		600	400	700016002350	98
TunClean 850 WRD		800	500	780018502600	131


TunClean 320 PWRD	Pre Washing Washing Rinsing Drying	300	200	700012502050	47
TunClean 425 PWRD		400	250	785014002100	73
TunClean 530 PWRD		500	300	840015002200	106
TunClean 640 PWRD		600	400	905016002350	132
TunClean 850 PWRD		800	500	1010018502600	173

TunClean

TunClean KLT

TunClean KLT – Dunnage Conveyor Tunnel Washers

TunClean-KLT washing systems have been specifically developed and designed for the economical combined cleaning of KLT boxes / crates, cover lids, blister packaging and pallets in one single machine. Our TunClean-KLT washing systems come in multiple formats with washing, rinsing an drying stage available. Single or dual lane cleaning is available for multiple poducts to be cleaned at once. An automatic adjusting air skimming system and moveabel side washing nozzles ensures optimum cleaning results no matter of the running configuration.

Technical Details

Adjustable width guides for both narrow and wide items. Automatic height adjustment of air skimming system via push button controls. Atomatic position adjustment of washing / rinsing nozzles to match the set guide width to provide the optimum distance fort he items to be cleaned without the need to stop or open the machine. Quick and easy adjustment of the machine for washing various items. Single or dual lane machines for multiple items. Constructed entirely of high quality stainless steel.

Technical Data

Model	Process	Loading Width mm	Loading Height mm	External Dimensions (lbwh) mm	Total Power kW
TunClean 320 W	Washing	300	200	230012502050	17
TunClean 425 W		400	250	255014002100	25
TunClean 530 W		500	300	280015002200	33
TunClean 640 W		600	400	305016002350	41
TunClean 850 W		800	500	330018502600	50


TunClean 320 WR	Washing Rinsing	300	200	380012502050	26
TunClean 425 WR		400	250	430014002100	42
TunClean 530 WR		500	300	465015002200	58
TunClean 640 WR		600	400	510016002350	75
TunClean 850 WR		800	500	560018502600	92


TunClean 320 WRD	Washing Rinsing Drying	300	200	550012502050	38
TunClean 425 WRD		400	250	610014002100	56
TunClean 530 WRD		500	300	655015002200	81
TunClean 640 WRD		600	400	700016002350	98
TunClean 850 WRD		800	500	780018502600	131


TunClean 320 PWRD	Pre Washing Washing Rinsing Drying	300	200	700012502050	47
TunClean 425 PWRD		400	250	785014002100	73
TunClean 530 PWRD		500	300	840015002200	106
TunClean 640 PWRD		600	400	905016002350	132
TunClean 850 PWRD		800	500	1010018502600	173

Ultrasonic Tanks

CleanMax N-24011

CleanMax N-16011

CleanMax N-8011

CleanMax N-6011

CleanMax N

CleanMax N – Industrial Ultrasonic Systems

The CleanMax-N range of industrial sized single staged ultrasonic cleaners are designed to be used in industrial applications where heavy duty cleaning demands and performance are widely required. The CleanMax-N range are widely used for cleaning parts in the automotive, aviation, metal ware and many other industries where precise parts cleaning is essential prior to surface treatment or final assembly. The CleanMax-N range also offers a large amount of optional accessories ranging from pump filtration systems, oil separators, circulation pumps, weir systems and many more.

Technical Details

Tank capacities between 40 to 240 litres.
Constructed entirely of stainless steel (AISI 304).
Tank construction available in AISI 316L or AISI 316Ti.
Automatic shut of heaters at low water level.
Adjustment of the cleaning time & water temperature.
xx11 models have a ultrasonic power adjustment feature: 50%, 75%, & 100%.
High efficiency piezoelectric ultrasonic transducers with special ceramics.
Drainage valve.

Technical Data

Model	Control Type	Basket Dimensions (lwh) mm	Tank Dimensions (lwh) mm	External Dimensions (lwh) mm	Tank Capacity l	Total Power kW
CleanMax-N 6011	Digital	450250350	550300400	1200500900	60	2.75


CleanMax-N 8011	Digital	560280350	650330400	1300530900	80	4.2


CleanMax-N 12011	Digital	560450350	650500400	1300700900	120	5.25


CleanMax-N 16011	Digital	800450350	900500400	1550700900	160	8


CleanMax-N 24011	Digital	800680350	900750400	15501050900	240	10

**Dimensions and other specifications change when options are selected

AutoClean 3000

AutoClean 2000

AutoClean 1300

AutoClean 800

AutoClean 400

AutoClean 300

AutoClean 200

AutoClean

AutoClean – Automotive Ultrasonic Systems

AutoClean ultrasonic cleaning systems, specifically designed for the high and precision cleaning demands of transportation industries such as the aviation, naval, railway and even the engine remanufacturing and repair industries. The AutoClean range has been designed with engine components in mind, cleaning all types of parts from cylinder heads, injectors, engine blocks, brake discs, gearboxes and radiators could all benefit. The AutoClean’s cleaning ability is 16 times more effective than conventional hand washing and with the use of ultrasonic cleaning power this enables you to reach the smallest holes and compartments effectively, meaning cleaning those hard to reach places has never been easier.

Technical Details

Tank capacities between 200 to 9,000 litres.
28kHz standard ultrasonic frequency. 40kHz with sweep generator option available.
Constructed entirely of stainless steel (AISI 304).
Tank construction available in AISI 316L or AISI 316Ti.
Automatic shut of heaters at low water level.
Available with vacuum drying option.
Adjustment of the cleaning time & water temperature.
Tailor made design with a large range of optional extras.

Technical Data

Model	Platform Dimensions (l*w) mm	Loading Height mm	Tank Dimensions (lwh) mm	External Dimensions (lwh) mm	External Dimenisons with Oszillation (lwh) mm	Tank Capacity l	Loading Weight kg	Total Power kW
AutoClean 200	800*380	300	890430490	14509251100	145010001810	200	75	9
AutoClean 300	800*500	400	890550630	153011901170	153013001900	300	250	16
AutoClean 400	1100*600	400	1180650650	183012901170	183014001900	400	250	20
AutoClean 600	1250*700	450	1330750700	198013901220	198015001970	600	250	30
AutoClean 800	1250*700	650	1330750900	198013901420	198015402420	800	500	38
AutoClean 1000	1500*750	650	1580800890	265014401280	265015902280	1000	500	40
AutoClean 1300	1500*750	900	15808001200	275014401580	275015902900	1300	500	40
AutoClean 2000	1750*900	900	18509501200	300016001580	300017502900	2000	900	60
AutoClean 3000	2000*1050	1000	210011001300	325017501700	325019503100	3000	900	80
AutoClean 4500	2500*1350	1000	270014501300	390021001700	390023003100	4500	900	115
AutoClean 6000	3000*1500	1000	320016001300	440022501700	440024503100	6000	1500	150
AutoClean 9000	3500*1600	1200	370017001500	480024001900	480026003500	9000	1500	190

MultiClean - Mehrstufige Ultraschall-Reinigungssysteme

MultiClean (Vinçli)

MultiClean 4 – 120

MultiClean 4 - 80 - Mehrstufige Ultraschall-Reinigungssysteme

MultiClean 4 – 80 (Pnömatik)

MultiClean 4 – 80

MultiClean 4 - 60 - Mehrstufige Ultraschall-Reinigungssysteme

MultiClean 4 – 60 (Robotlu)

MultiClean 4 – 60

MultiClean 3 – 60

MultiClean 2 – 60

MultiClean

MultiClean – Multistage Ultrasonic Systems

MultiClean cleaning systems are available with 2, 3, 4 or 5 tanks from our standard range as well as larger quantities for special machines at request. Tanks can included multiple configurations including pre-washing, ultrasonic cleaning, rinsing, passivation and drying.

Pre-washing is generally used for very dirty and greasy parts before precise cleaning to remove rough contamination to save time, energy, water and cleaning chemical consumption.

Ultrasonic cleaning power is able to reach points that are normally very difficult to reach like small holes and complicated shaped parts which can’t be cleaned with a brush or by hand giving better precision cleaning results.

Rinsing Cleaning chemical residue can remain on the surface of the parts after cleaning. To wash away these chemical residuals rinsing can be used either by a closed circulation system or by continual fresh water supply.

Passivation Sometimes cleaned parts needed to be protected against oxidation and by adding an additional stage with a passivation chemical inside the tank you can passivate and protect the parts

Drying After the cleaning process is complete parts can be dried by either hot air or vacuum drying as the final stage according to the geometry of the parts and to customer’s requirements.

Optional Extras A large range of optional extras are available including oil skimmers, pump circulation, filtration, basket handling systems, pneumatic lids and many more available at request.

Technical Data

Model	Process	Basket Size (lwh) mm	Tank Dimensions (lwh) mm	External Dimensions (lwh) mm	Tank Capacity l	Total Power kW

MultiClean 2-60	Ultrasonic-Cleaning Rinsing	450250350	550300400	1650600900	60	5
MultiClean 2-80		560280350	650330400	1900630900	80	7.5
MultiClean 2-120		560450350	650500400	1900800900	120	10
MultiClean 2-160		800450350	900500400	2350800900	160	16
MultiClean 2-240		800680350	900750400	23501050900	240	20


MultiClean 3-60	Pre Washing Ultrasonic-Cleaning Rinsing	450250350	550300400	2300600900	60	7
MultiClean 3-80		560280350	650330400	2670630900	80	10.5
MultiClean 3-120		560450350	650500400	2670800900	120	14
MultiClean 3-160		800450350	900500400	3350800900	160	22.5
MultiClean 3-240		800680350	900750400	33501050900	240	28


MultiClean 4-60	Pre Washing Ultrasonic-Cleaning Rinsing Drying	450250350	550300400	2950600900	60	14
MultiClean 4-80		560280350	650330400	3450630900	80	17.5
MultiClean 4-120		560450350	650500400	3450800900	120	24
MultiClean 4-160		800450350	900500400	4400800900	160	32.5
MultiClean 4-240		800680350	900750400	44001050900	240	40


MultiClean 5-60	Pre Washing Ultrasonic-Cleaning Rinsing Passivation Drying	450250350	550300400	3600600900	60	16
MultiClean 5-80		560280350	650330400	5170630900	80	20.5
MultiClean 5-120		560450350	650500400	5170800900	120	28
MultiClean 5-160		800450350	900500400	5400800900	160	39
MultiClean 5-240		800680350	900750400	54001050900	240	48

**Dimensions and other specifications change when options are selected

FAQs

What are ultrasonic washing systems used for?

Used for cleaning workpieces with a complex geometric surface structure. Used by jewellers, goldsmiths, dental technicians, watchmakers and opticians. High-performance ultrasonic baths are used in the medical and automotive industries.

Where are industrial cleaning systems needed?

Ultrasonic machines, high-pressure, rotary spray and continuous cleaning systems are widely used for cleaning parts in the automotive, aviation, metal ware and many other industries where precise parts cleaning is essential prior to surface treatment or final assembly. There are many ways of combining pre-cleaning, pressure cleaning, rinsing, passivation and drying stations.

What are part cleaning systems?

In industry, canteen kitchens, medical technology, ophthalmic optics or jewellers, dental technicians and many more professions and crafts require cleaning systems. There are ultrasonic cleaning systems and high-pressure cleaning systems in the form of rotary spray washing systems or tunnel cleaning systems.