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Industrial Cleaning Systems

As the German sales partner of the ISO 9001-2015 certified manufacturer EVEREST Elektromekanik, we offer industrial cleaning solutions for all areas of industry and craft.

EVEREST Elektromekanik produces ultrasonic cleaning machines, multi-chamber ultrasonic cleaning systems, spray and rotary spray cleaning systems, tunnel cleaning systems and a combination of high pressure and ultrasonic cleaning machines. Production at the highest quality level with maximum vertical integration enables EVEREST Elektromekanik to guarantee the highest product quality according to CE guidelines, UL and CSA standards.

From the cleaning process, be it by ultrasound or high pressure to the rinsing, passivation and drying process, nothing is left to be desired.

The cleaning systems designed by EVEREST Elektromekanik can be individually adapted to customer needs with the pre-cleaning, pressure cleaning, rinsing and drying stations. The parts are transported by a conveyor belt system, a roller conveyor or a lifting device. Depending on customer requirements, functions and options such as filter unit, automatic refilling and emptying, oil separators, dosing pumps, PLC control and much more can be integrated into the system.

The EVEREST showroom is located in Germany Bingen-Sponsheim, where you have the opportunity to experience the machines up close.

We are happy to support you and our experts will find the right solution for you.

Spray Cabin Systems

Manuelle Hand-Drucksprüh-Reinigungssysteme der MSP-Serie

MSP

MSP – Manual Hand Spray Systems

The MSP range of manual hand operated washing systems are made entirely from high quality stainless steel 304 and can be supplied high-pressure ump option achieving pressures of up to 60 bar. Thanks to a specially designed heavy-duty washing chamber the MSP range washes parts within a closed sealed envireonment ensuring the surrounding workplaces is kept clean, tidy and dry from pressurised water.

Technical Data

Model Processes Cabin Dimensions
Width | Length | Height
mm
Loading Weight
kg
External Size
(l*w*h)
mm
Total Power
kW
MSP 860 Washing
Brushing
800 600 500 75 1300*700*1570 3.0
MSP 1280 Washing
Brushing
1200 800 500 75 1720*900*1570 3.3
**Dimensions and other specifications change when options are selected

ESP-125R - Toplader-Sprüh-Reinigungsanlage

ESP-125R

ESP-125 - Toplader-Sprüh-Reinigungsanlage

ESP-125

ESP-105R - Toplader-Sprüh-Reinigungsanlage

ESP-105R

ESP-105 - Toplader-Sprüh-Reinigungsanlage

ESP-105

ESP-82R - Toplader-Sprüh-Reinigungsanlage

ESP-82R

ESP-82 - Toplader-Sprüh-Reinigungsanlage

ESP-82

ESP-60 - Toplader-Sprüh-Reinigungsanlage

ESP-60

ESP

ESP – Top Loading Spray System

ESP series are designed for efficient cleaning of industrial parts with pressurized hot water plus a biodegradable detergent. The ESP range has very low operating cost and consumption, the body and structure is made entirely of corrosion free stainless steel material and heavy duty components. This type of machine is correct choice for cleaning oil, grease, production residues off the surface of parts and anticorrosive protection applications. The ESP range of spray washers are supplied with a stainless steel pump, nozzles, heaters and motorised basket as standard features.

Technical Details

  • Top opening gas spring assisted machine lid.
  • Motorised stainless steel component basket.
  • Stainless steel spray bar assemblies above, below and at the side.
  • Integral fluid filtration system.
  • Basket jog feature.
  • Chemical & corrosion resistant stainless steel pump.
  • Electrical powered fluid heating.

Technical Data

Model Proses Basket Diameter
mm
Loading Weight
kg
Loading Height
mm
External Dimensions
(l*w*h) mm
Total Power
kW
ESP 60 Washing 600 80 300 755*1000*1150 5
ESP 82 Washing 820 150 400 950*1250*1250 6
ESP 82 R Washing 820 150 360 950*1250*1250 6
ESP 105 Washing 1050 200 500 1250*1500*1350 10
ESP 105-R Washing 1050 200 460 1250*1500*1350 10
ESP 125 Washing 1250 300 640 1500*1800*1600 19
ESP 125-R Washing 1250 300 600 1500*1800*1600 19
**Dimensions and other specifications change when options are selected

SprayClean-180 - Hochdruck-Sprüh-Reinigungsanlagen

SprayClean-180

SprayClean-150 - Hochdruck-Sprüh-Reinigungsanlagen

SprayClean-150

SprayClean-120 - Hochdruck-Sprüh-Reinigungsanlagen

SprayClean-120

SprayClean-90 - Hochdruck-Sprüh-Reinigungsanlagen

SprayClean-90

SprayClean

SprayClean – Front Loading Spray System

SprayClean systems are designed to clean parts automatically with pressurized hot water plus a biodegradable detergent. SprayClean machines are front loading systems and have tank heating insulation, vapour extraction and pneumatic control door as standard features. Rinsing and drying processes can also be added to this model meaning the whole process of washing, rinsing and drying can be completed in the same location. Multiple systems are controlled via PLC control in the main control panel. The SprayClean also comes with a large range of optional accessories from oil skimmers, oil separators, filtration units, tank discharge pumps, loading/unloading carts, cabin insulation and many more.

Technical Details

  • Pneumatically powered vertical opening front access door.
  • Heavy duty stainless steel mesh motor driven component basket.
  • Integral fluid filtration system.
  • Corrosion resistant spray jets.
  • Chemical & corrosion resistant stainless steel pump.
  • Microprocessor or PLC controlled.
  • Electrical powered fluid heating.
  • Optional double skinned fluid tanks with 20mm thick insulation.

Technical Data

Model Process Basket Diameter
mm
Loading Weight
kg
Loading Height
mm
External Dimensions (l*w*h)
mm
Total Power
kW
SprayClean 90 W Washing 900 300 500 1550*1400*2050 10
SprayClean 120 W 1200 450 650 1950*1750*2150 18
SprayClean 150 W 1500 600 750 2400*2100*2400 26
SprayClean 180 W 1800 800 900 2700*2400*2600 27.5
             
SprayClean 90 WR Washing
Rinsing
900 300 500 1550*1900*2050 19
SprayClean 120 WR 1200 450 650 1950*2250*2150 28
SprayClean 150 WR 1500 600 750 3000*2100*2400 44
SprayClean 180 WR 1800 800 900 3300*2400*2600 47
             
SprayClean 90 WRD Washing
Rinsing
Drying
900 300 500 1550*1900*2200 31
SprayClean 120 WRD 1200 450 650 1950*2250*2300 47
SprayClean 150 WRD 1500 600 750 3000*2100*2600 68
SprayClean 180 WRD 1800 800 900 3300*2400*2800 84

Spray Conveyor Systems

TunClean - Tunnel-Sprühreinigungsmaschinen

TunClean

TunClean - Tunnel-Sprühreinigungsmaschinen

TunClean

TunClean - Tunnel-Sprühreinigungsmaschinen

TunClean

TunClean

TunClean – Tunnel Conveyor Spray Washers

TunClean washing systems are best suited for cleaning parts with a simple basic shape (flat surfaces, without blind holes) where accurate positioning in the active areas is not so necessary. TunClean machines can include pre-washing with spraying water plus a chemical detergent, washing with spraying water plus a chemical detergent, rinsing with spraying water and drying with hot air. The design, configuration and number of washing stages in the tunnel can be customized to suit to customer’s exact specifications and requirements. In the case of a tunnel with a conveyor belt, the components are loaded on to a conveyor (mesh or bars type) which conveys the pieces through the different steps of the cleaning process. The pieces are generally conveyed on a line conveyor system and the speed of conveyor can be adjusted by the machine operator.

Operating Details

In TunClean systems the pieces are automatically transferred from stages to stage by a conveyor which passes through a tunnel until the cleaning process is completed. Generally pieces are first transferred to the washing section, once washing is completed the pieces are transferred to the rinsing section to remove the remaining chemical detergent residues that was used in the washing section. Transfer to the drying unit will usually follow to dry the remaining water from the pieces with hot air. Any combination of processes can be included to suit your needs. A number of optional accessories can also be included which include filtration and oil separators and many more.

Technical Data

Model Process Loading Width
mm
Loading Height
mm
External Dimensions
(l*w*h) mm
Total Power
kW
TunClean 320 W Washing 300 200 2300*1250*2050 17
TunClean 425 W 400 250 2550*1400*2100 25
TunClean 530 W 500 300 2800*1500*2200 33
TunClean 640 W 600 400 3050*1600*2350 41
TunClean 850 W 800 500 3300*1850*2600 50
         
TunClean 320 WR Washing
Rinsing
300 200 3800*1250*2050 26
TunClean 425 WR 400 250 4300*1400*2100 42
TunClean 530 WR 500 300 4650*1500*2200 58
TunClean 640 WR 600 400 5100*1600*2350 75
TunClean 850 WR 800 500 5600*1850*2600 92
         
TunClean 320 WRD Washing
Rinsing
Drying
300 200 5500*1250*2050 38
TunClean 425 WRD 400 250 6100*1400*2100 56
TunClean 530 WRD 500 300 6550*1500*2200 81
TunClean 640 WRD 600 400 7000*1600*2350 98
TunClean 850 WRD 800 500 7800*1850*2600 131
         
TunClean 320 PWRD Pre Washing
Washing
Rinsing
Drying
300 200 7000*1250*2050 47
TunClean 425 PWRD 400 250 7850*1400*2100 73
TunClean 530 PWRD 500 300 8400*1500*2200 106
TunClean 640 PWRD 600 400 9050*1600*2350 132
TunClean 850 PWRD 800 500 10100*1850*2600 173

TunClean - Tunnel-Sprühreinigungsmaschinen

TunClean

TunClean - Tunnel-Sprühreinigungsmaschinen

TunClean

TunClean - Tunnel-Sprühreinigungsmaschinen

TunClean

TunClean KLT

TunClean KLT – Dunnage Conveyor Tunnel Washers

TunClean-KLT washing systems have been specifically developed and designed for the economical combined cleaning of KLT boxes / crates, cover lids, blister packaging and pallets in one single machine. Our TunClean-KLT washing systems come in multiple formats with washing, rinsing an drying stage available. Single or dual lane cleaning is available for multiple poducts to be cleaned at once. An automatic adjusting air skimming system and moveabel side washing nozzles ensures optimum cleaning results no matter of the running configuration.

Technical Details

Adjustable width guides for both narrow and wide items. Automatic height adjustment of air skimming system via push button controls. Atomatic position adjustment of washing / rinsing nozzles to match the set guide width to provide the optimum distance fort he items to be cleaned without the need to stop or open the machine. Quick and easy adjustment of the machine for washing various items. Single or dual lane machines for multiple items. Constructed entirely of high quality stainless steel.

Technical Data

Model Process Loading Width
mm
Loading Height
mm
External Dimensions
(l*bw*h) mm
Total Power
kW
TunClean 320 W Washing 300 200 2300*1250*2050 17
TunClean 425 W 400 250 2550*1400*2100 25
TunClean 530 W 500 300 2800*1500*2200 33
TunClean 640 W 600 400 3050*1600*2350 41
TunClean 850 W 800 500 3300*1850*2600 50
         
TunClean 320 WR Washing
Rinsing
300 200 3800*1250*2050 26
TunClean 425 WR 400 250 4300*1400*2100 42
TunClean 530 WR 500 300 4650*1500*2200 58
TunClean 640 WR 600 400 5100*1600*2350 75
TunClean 850 WR 800 500 5600*1850*2600 92
         
TunClean 320 WRD Washing
Rinsing
Drying
300 200 5500*1250*2050 38
TunClean 425 WRD 400 250 6100*1400*2100 56
TunClean 530 WRD 500 300 6550*1500*2200 81
TunClean 640 WRD 600 400 7000*1600*2350 98
TunClean 850 WRD 800 500 7800*1850*2600 131
         
TunClean 320 PWRD Pre Washing
Washing
Rinsing
Drying
300 200 7000*1250*2050 47
TunClean 425 PWRD 400 250 7850*1400*2100 73
TunClean 530 PWRD 500 300 8400*1500*2200 106
TunClean 640 PWRD 600 400 9050*1600*2350 132
TunClean 850 PWRD 800 500 10100*1850*2600 173

Ultrasonic Tanks

CleanMax N-24011 – Industrielle Ultraschall- Reinigungsanlagen

CleanMax N-24011

CleanMax N-16011 – Industrielle Ultraschall- Reinigungsanlagen

CleanMax N-16011

CleanMax N-8011 – Industrielle Ultraschall- Reinigungsanlagen

CleanMax N-8011

CleanMax N-6011 – Industrielle Ultraschall- Reinigungsanlagen

CleanMax N-6011

CleanMax N

CleanMax N – Industrial Ultrasonic Systems

The CleanMax-N range of industrial sized single staged ultrasonic cleaners are designed to be used in industrial applications where heavy duty cleaning demands and performance are widely required. The CleanMax-N range are widely used for cleaning parts in the automotive, aviation, metal ware and many other industries where precise parts cleaning is essential prior to surface treatment or final assembly. The CleanMax-N range also offers a large amount of optional accessories ranging from pump filtration systems, oil separators, circulation pumps, weir systems and many more.

Technical Details

  • Tank capacities between 40 to 240 litres.
  • Constructed entirely of stainless steel (AISI 304).
  • Tank construction available in AISI 316L or AISI 316Ti.
  • Automatic shut of heaters at low water level.
  • Adjustment of the cleaning time & water temperature.
  • xx11 models have a ultrasonic power adjustment feature: 50%, 75%, & 100%.

  • High efficiency piezoelectric ultrasonic transducers with special ceramics.
  • Drainage valve.

Technical Data

Model Control Type Basket Dimensions (l*w*h)
mm
Tank Dimensions
(l*w*h) mm
External Dimensions
(l*w*h) mm
Tank Capacity
l
Total Power
kW
CleanMax-N 6011 Digital 450*250*350 550*300*400 1200*500*900 60 2.75
             
CleanMax-N 8011 Digital 560*280*350 650*330*400 1300*530*900 80 4.2
             
CleanMax-N 12011 Digital 560*450*350 650*500*400 1300*700*900 120 5.25
             
CleanMax-N 16011 Digital 800*450*350 900*500*400 1550*700*900 160 8
             
CleanMax-N 24011 Digital 800*680*350 900*750*400 1550*1050*900 240 10
**Dimensions and other specifications change when options are selected

AutoClean 3000 - Automotive Ultraschall-Reinigungssysteme

AutoClean 3000

AutoClean 2000 - Automotive Ultraschall-Reinigungssysteme

AutoClean 2000

AutoClean 1300 - Automotive Ultraschall-Reinigungssysteme

AutoClean 1300

AutoClean 800 - Automotive Ultraschall-Reinigungssysteme

AutoClean 800

AutoClean 400 - Automotive Ultraschall-Reinigungssysteme

AutoClean 400

AutoClean 300 - Automotive Ultraschall-Reinigungssysteme

AutoClean 300

AutoClean 200 - Automotive Ultraschall-Reinigungssysteme

AutoClean 200

AutoClean

AutoClean – Automotive Ultrasonic Systems

AutoClean ultrasonic cleaning systems, specifically designed for the high and precision cleaning demands of transportation industries such as the aviation, naval, railway and even the engine remanufacturing and repair industries. The AutoClean range has been designed with engine components in mind, cleaning all types of parts from cylinder heads, injectors, engine blocks, brake discs, gearboxes and radiators could all benefit. The AutoClean’s cleaning ability is 16 times more effective than conventional hand washing and with the use of ultrasonic cleaning power this enables you to reach the smallest holes and compartments effectively, meaning cleaning those hard to reach places has never been easier.

Technical Details

  • Tank capacities between 200 to 9,000 litres.
  • 28kHz standard ultrasonic frequency. 40kHz with sweep generator option available.
  • Constructed entirely of stainless steel (AISI 304).
  • Tank construction available in AISI 316L or AISI 316Ti.
  • Automatic shut of heaters at low water level.
  • Available with vacuum drying option.
  • Adjustment of the cleaning time & water temperature.
  • Tailor made design with a large range of optional extras.

Technical Data

Model Platform Dimensions
(l*w) mm
Loading Height
mm
Tank Dimensions
(l*w*h) mm
External Dimensions
(l*w*h) mm
External Dimenisons
with Oszillation
(l*w*h) mm
Tank Capacity
l
Loading Weight
kg
Total Power
kW
AutoClean 200 800*380 300 890*430*490 1450*925*1100 1450*1000*1810 200 75 9
AutoClean 300 800*500 400 890*550*630 1530*1190*1170 1530*1300*1900 300 250 16
AutoClean 400 1100*600 400 1180*650*650 1830*1290*1170 1830*1400*1900 400 250 20
AutoClean 600 1250*700 450 1330*750*700 1980*1390*1220 1980*1500*1970 600 250 30
AutoClean 800 1250*700 650 1330*750*900 1980*1390*1420 1980*1540*2420 800 500 38
AutoClean 1000 1500*750 650 1580*800*890 2650*1440*1280 2650*1590*2280 1000 500 40
AutoClean 1300 1500*750 900 1580*800*1200 2750*1440*1580 2750*1590*2900 1300 500 40
AutoClean 2000 1750*900 900 1850*950*1200 3000*1600*1580 3000*1750*2900 2000 900 60
AutoClean 3000 2000*1050 1000 2100*1100*1300 3250*1750*1700 3250*1950*3100 3000 900 80
AutoClean 4500 2500*1350 1000 2700*1450*1300 3900*2100*1700 3900*2300*3100 4500 900 115
AutoClean 6000 3000*1500 1000 3200*1600*1300 4400*2250*1700 4400*2450*3100 6000 1500 150
AutoClean 9000 3500*1600 1200 3700*1700*1500 4800*2400*1900 4800*2600*3500 9000 1500 190

MultiClean - Mehrstufige Ultraschall-Reinigungssysteme

MultiClean (Vinçli)

MultiClean 4 - 120 - Mehrstufige Ultraschall-Reinigungssysteme

MultiClean 4 – 120

MultiClean 4 - 80 - Mehrstufige Ultraschall-Reinigungssysteme

MultiClean 4 – 80 (Pnömatik)

MultiClean 4 - 80 - Mehrstufige Ultraschall-Reinigungssysteme

MultiClean 4 – 80

MultiClean 4 - 60 - Mehrstufige Ultraschall-Reinigungssysteme

MultiClean 4 – 60 (Robotlu)

MultiClean 4 - 60 - Mehrstufige Ultraschall-Reinigungssysteme

MultiClean 4 – 60

MultiClean 3 - 60 - Mehrstufige Ultraschall-Reinigungssysteme

MultiClean 3 – 60

MultiClean 2 - 60 - Mehrstufige Ultraschall-Reinigungssysteme

MultiClean 2 – 60

MultiClean

MultiClean – Multistage Ultrasonic Systems

MultiClean cleaning systems are available with 2, 3, 4 or 5 tanks from our standard range as well as larger quantities for special machines at request. Tanks can included multiple configurations including pre-washing, ultrasonic cleaning, rinsing, passivation and drying.

Pre-washing is generally used for very dirty and greasy parts before precise cleaning to remove rough contamination to save time, energy, water and cleaning chemical consumption.  

Ultrasonic cleaning power is able to reach points that are normally very difficult to reach like small holes and complicated shaped parts which can’t be cleaned with a brush or by hand giving better precision cleaning results.

Rinsing Cleaning chemical residue can remain on the surface of the parts after cleaning. To wash away these chemical residuals rinsing can be used either by a closed circulation system or by continual fresh water supply.

Passivation Sometimes cleaned parts needed to be protected against oxidation and by adding an additional stage with a passivation chemical inside the tank you can passivate and protect the parts

Drying After the cleaning process is complete parts can be dried by either hot air or vacuum drying as the final stage according to the geometry of the parts and to customer’s requirements.

Optional Extras A large range of optional extras are available including oil skimmers, pump circulation, filtration, basket handling systems, pneumatic lids and many more available at request.

Technical Data

Model Process Basket Size
(l*w*h) mm
Tank Dimensions
(l*w*h) mm
External Dimensions
(l*w*h) mm
Tank Capacity
l
Total Power
kW
MultiClean 2-60 Ultrasonic-Cleaning
Rinsing
450*250*350 550*300*400 1650*600*900 60 5
MultiClean 2-80 560*280*350 650*330*400 1900*630*900 80 7.5
MultiClean 2-120 560*450*350 650*500*400 1900*800*900 120 10
MultiClean 2-160 800*450*350 900*500*400 2350*800*900 160 16
MultiClean 2-240 800*680*350 900*750*400 2350*1050*900 240 20
             
MultiClean 3-60 Pre Washing
Ultrasonic-Cleaning
Rinsing
450*250*350 550*300*400 2300*600*900 60 7
MultiClean 3-80 560*280*350 650*330*400 2670*630*900 80 10.5
MultiClean 3-120 560*450*350 650*500*400 2670*800*900 120 14
MultiClean 3-160 800*450*350 900*500*400 3350*800*900 160 22.5
MultiClean 3-240 800*680*350 900*750*400 3350*1050*900 240 28
             
MultiClean 4-60 Pre Washing
Ultrasonic-Cleaning
Rinsing
Drying
450*250*350 550*300*400 2950*600*900 60 14
MultiClean 4-80 560*280*350 650*330*400 3450*630*900 80 17.5
MultiClean 4-120 560*450*350 650*500*400 3450*800*900 120 24
MultiClean 4-160 800*450*350 900*500*400 4400*800*900 160 32.5
MultiClean 4-240 800*680*350 900*750*400 4400*1050*900 240 40
             
MultiClean 5-60 Pre Washing
Ultrasonic-Cleaning
Rinsing
Passivation
Drying
450*250*350 550*300*400 3600*600*900 60 16
MultiClean 5-80 560*280*350 650*330*400 5170*630*900 80 20.5
MultiClean 5-120 560*450*350 650*500*400 5170*800*900 120 28
MultiClean 5-160 800*450*350 900*500*400 5400*800*900 160 39
MultiClean 5-240 800*680*350 900*750*400 5400*1050*900 240 48
**Dimensions and other specifications change when options are selected

FAQs

What are ultrasonic washing systems used for?
Used for cleaning workpieces with a complex geometric surface structure. Used by jewellers, goldsmiths, dental technicians, watchmakers and opticians. High-performance ultrasonic baths are used in the medical and automotive industries. 
Where are industrial cleaning systems needed?
Ultrasonic machines, high-pressure, rotary spray and continuous cleaning systems are widely used for cleaning parts in the automotive, aviation, metal ware and many other industries where precise parts cleaning is essential prior to surface treatment or final assembly. There are many ways of combining pre-cleaning, pressure cleaning, rinsing, passivation and drying stations. 
What are part cleaning systems?
In industry, canteen kitchens, medical technology, ophthalmic optics or jewellers, dental technicians and many more professions and crafts require cleaning systems. There are ultrasonic cleaning systems and high-pressure cleaning systems in the form of rotary spray washing systems or tunnel cleaning systems.
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